Creative Scaffolding Storage Rack Ideas: A Case Study

In this case study, REB provided design and engineering services for a customized pallet flow racking system for a manufacturing company. 


Old Storage MethodA manufacturer of scaffolding was seeking a new storage method to reduce damage, cycle inventory, and improve storage density.

As shown in the image to the right, the existing storage method was to simply stage the scaffolding in lanes, by leaning the product against each other and storing the product on the ground.

This caused several issues:

  • Product was being damaged
  • FILO (first-in, last-out), meaning the product in the back of the lane would rarely cycle causing the product to require repainting
  • Vertical space within the facility was not being utilized.


Pallet Flow SolutionWith a relatively large quantity of only a few SKUs, it was determined that pallet flow would be an ideal storage solution. The challenge is that pallet flow requires consistent “good quality” pallets to ensure consistent performance.

The scaffolding was not currently palletized, so a custom holder/pallet was designed to work with a pallet flow system, and reduce damage to the product.

The custom holder/pallet was prototyped and tested to confirm it would flow properly within the system.

The result was (4) consecutive bays of pallet flow, (2) lanes high by (15) pallets deep design which accommodated 24 unites of scaffolding and doubled the storage capacity within the same footprint, provided a FIFO (first-in, first-out) system, and reduced product damage.

REB also included pallet entry guides at the charge end of the system, so that all pallets inputted to the system will flow at the correct angle.

Pallet Flow Solution

Pallet Flow Solution

Connect With Us!

At REB Storage Systems International, we look at each project as unique. While many have similarities for which we are able to leverage our experience and knowledge, each client has unique needs that must be met.

REB has the flexibility to integrate products from multiple manufacturers based on the requirements of your rack system including pricing and lead time. This combined with in-house engineeringplanning, and permitting support expertise allows us to provide you with your specific storage solution.

To receive storage solutions that optimize your unique requirements, fill in the contact form or call (800) 252-5955.

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Brian Dubin

All Products Automotive, Inc.

“We have been a customer for over 15 years. REB offers a good selection of products at great prices. They are an excellent source of materials along with suggestions and information on a variety of storage issues."

Bruce Moulton

Harrington Industrial Plastics

“REB is by far my favorite vendor, the customer service and dedication to making sure every order is complete and on time. Fantastic communication, and an absolute pleasure to work with.”

Gary Rothschild

Epko Industries

“First time customer and REB provided excellent service and competitive pricing. Would use them again.”

Elliot Sneen

Cabernet Corporation

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Richard Steed

Pacific Storage Company

“We have used REB Storage Systems for a number of years and will continue to do so in the years to come. Their entire staff are wonderful to work with and provide a seamless installation from beginning to end. Their focus to detail and quality installation has been a valuable resource to our company.”

Tom Beckermann

Felling Trailers Inc.

“REB Storage Systems provides a high quality product with the best customer service in the industry, no matter the volume of products we buy.”

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