Selective Rack Vertical Storage

In this case study you will learn how REB designed a layout option to maximize a manufacturer’s vertical storage for their new building expansion. This project was divided into two phases and consisted of selective, carton flow and cantilever racking systems to allow for storage of varying sizes to be easily accessed for faster picking.

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2-Deep Drive-In Racking System

A mattress manufacturer needed to move from an existing 270,000 sq. ft. facility to a 130,000 sq. ft. facility. We proposed a 2-deep drive-in racking system which increased storage density while allowing the manufacturer to continue using their existing lift equipment. The result was a layout that exceeded the current capacity without leasing a second location. Additionally, this solution estimated an annual real estate savings of $840K (based on $8/sq. ft.)

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Selective Rack

A packaging supplier needed to expand and relocate their storage and distribution operation. To save the company money, REB provided a design with selective rack and wire decking that incorporated both new material as well as material from their existing racking system. This allows them to store larger quantities while expediting their picking and shipping processes.

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Warehouse Storage Solutions Racking

There are a number of warehouse storage solutions out there, and while a couple of these may ‘work’ for your operation, there’s likely one that is the most beneficial. Identifying and utilizing the ideal solution will ensure optimized density and selectivity, increasing efficiency and ultimately profits.

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Rack Supported Structure

A rack supported structure is comprised of storage systems that act as the structural support for the walls and ceiling of the facility while still providing storage. When compared to structural steel frame warehouses, the design of the rack supported warehouse offers a higher storage density.

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Pallet rack capacity is a crucial factor to the safety of your warehouse. It is important to ensure that both the racking frames and beams are designed to hold the required weight to avoid a possible collapse.  When calculating the capacity, there are several elements to take into consideration.

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Used Warehouse Racking

Used warehouse racking can be a great option for cutting down costs for a facility upgrade, renovation or a new warehouse. Whether you are putting together an entire system of used rack or are incorporating used pallet racking into your current system, make sure it will fit without any problems.

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Many warehouses and distribution centers face the issue of outgrowing their facility. When a business has a production line or has heavy traffic in the shipping and receiving departments, storage space is vital. A warehouse mezzanine can be added to the space to increase storage, which is a more affordable option than renovating or relocating to a larger facility.

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For companies that handle many small parts, such as nuts and bolts, a solution created specifically for small parts storage is a crucial element for organization and to help keep parts easily accessible for employees. Shelving and bins are both excellent options for small parts storage applications and can be utilized in a variety of environments including warehouses, offices, and retail stores.

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