Case Studies
Maximizing Mattress Density – A Case Study
A mattress manufacturer needed to move from an existing 270,000 sq. ft. facility to a 130,000 sq. ft. facility. We proposed a 2-deep drive-in racking system which increased storage density while allowing the manufacturer to continue using their existing lift equipment. The result was a layout that exceeded the current capacity without leasing a second location. Additionally, this solution estimated an annual real estate savings of $840K (based on $8/sq. ft.)
Read MoreRack System Relocation – A Case Study
A packaging supplier needed to expand and relocate their storage and distribution operation. To save the company money, REB provided a design with selective rack and wire decking that incorporated both new material as well as material from their existing racking system. This allows them to store larger quantities while expediting their picking and shipping processes.
Read MoreSupermarket Backroom Shelving – A Case Study
A supermarket chain required backroom shelving for numerous locations across the United States. REB supplied a rivet shelving solution to maximize their backroom storage. As a systems integrator, REB was able to store, pack and ship all inventory, resulting in time and cost savings.
Read MoreFreezer Fix – A Rack Repair Case Study
A food and beverage company wanted to address two damaged selective rack frames in the company’s 115′ x 229′ freezer where they store pallets of frozen food. REB was called in to fix the damaged rack by installing two (2) 9’ high slant rack repairs. REB also suggested a safety assessment in the entire freezer. The assessment found further damage and other safety concerns that the company completed. As a result, they now have a much safer facility and their annual cost for repairs is lower.
Read MoreBackroom Retail Rivet Shelving – A Case Study
A home goods retail company needed to add shelving for backroom storage in their numerous locations across the United States and Canada. The design and quantities of the additional storage needed to be tailored to that location’s specifications. As a full service provider, REB handled every aspect of each project, giving the customer the convenience of utilizing one company for all materials, freight management and labor as needed. REB housed all inventory in one central location, which ensured the safe and on-time delivery of materials to each location.
Read MoreRack Supported Cooler and Freezer – A Case Study
A distributor was relocating their distribution center and needed a turnkey storage solution for their cooler and freezer sections. REB suggested they consider constructing the cooler and freezer so that it is supported by the rack structure, which optimizes space utilization and offers higher storage density.
Read MoreAmped up Pallet Flow – A Rack System Case Study
An energy drink supplier needed a better solution for storing products. REB designed a pallet flow system to hold 324 pallets with a 2,200 lb. average pallet weight. The first-in, first-out design of the system allows for constant product movement and safeguarding that no inventory spoils or goes to waste.
Read MoreDoubled Density Drive In – A Case Study
REB designed a drive in racking system to be installed in two phases to double the storage density for this family owned business.
Read MoreSouped Up Storage Solutions – A Case Study
An automotive parts department was struggling to keep up with the growing demands of the dealership. REB designed and installed a storage solution specific to the parts department’s space and workflow needs.
Read MoreRacking Relationship – A Case Study
In 1997, a long-term racking relationship blossomed when the owner of an injection molding manufacturing company reached out to REB.
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